Special Architectural Concrete Masonry Units 
The following CCMA Producer Members manufacture Special Architectural Masonry Units conforming to the standards of (ASTM C 90) other than the conventional split face and ribbed or fluted units.

Recommendations
Each project has its own set of circumstances and conditions peculiar to the project:  The location of the project, the orientation, and the environment.  These conditions must be taken into account by the architect and/or the engineer of record on the project.
Nothing in this information should be considered as a specific recommendation for any specific project.
This information is presented to assist the architect/engineer for development of their specifications and construction details.  Some of the material found in this information may be of benefit in the design of a project. 
This information makes no representation as to what type of projects for which these guidelines or details are appropriate.  It is the responsibility of the architect/engineer to determine the correct specifications and details for the specific project.

Architectural Concrete Masonry Definition
What is Architectural Concrete Masonry?
Architectural Concrete Masonry is a made up of various face designs known to the industry as Split Face Block, Split Scored, Fluted or Ribbed and Ground Face Masonry Units.  These units are manufactured under controlled conditions in a variety of colors and combinations. 
The economics of the products and the low labor factor makes the choice for the Designing Architect an easy one to achieve a pleasant esthetic design for his clients.  The units are used in a combination of single color or a number of colors on the exterior and interior of buildings. 
Structurally, Architectural Concrete Masonry can be designed as a veneer system or as a single wythe wall. 
Architectural Concrete Masonry is the only masonry product that can be manufactured with an integral water repellent system for a lifetime of moisture protection.

Informational Guideline

Information on Architectural Block
Architectural Block is only a part of the wall.  It is part of one of the wall elements—part of the material.  However, the wall is made up of various elements, which include workmanship and the skill of the mason.
For a wall to perform at its best, it must have these three elements: 
Good details - Good materials - Good workmanship

The following “Design information” is included in the spirit of assisting in achieving these three elements.

Design Information For Architectural Concrete Masonry Walls

Nature of Product
Architectural Concrete Masonry Units are principally used on the exterior and interior of buildings where they are exposed to a particular design program.  They are designed to give structures a single load bearing wall system or a veneer wall system. 

Architectural Concrete Masonry Units (as manufactured by members of CCMA) are made from natural and manufactured aggregates, sand, limestone, gravel, cement, and natural and synthetic coloring pigments.  These are primarily products of nature varying in size, shape, texture and particle color.  Due to the inherent nature of the materials and manufacturing process the specifier shall have a reasonable expectation of some variables

Although quality color consistency is a manufacturer's goal, some variations in color, texture and uniformity may be anticipated in the final product.  Lighter shades generally exhibit less color variation than do the darker deeper colors.  Darker colors seem to accentuate color variations with results appearing more pronounced.  Smooth (mold finish) CMU’s will exhibit more variations in reflectivity than split face or other fractured units.  This is due to the rich cement content and the cement paste that is brought to the surface by the vibration during the manufacturing process.  The surface can be lightly sandblasted or cleaned with detergent cleaners to reduce the paste sheen. 

Occasion of efflorescence: 
Products of nature have salts that may contribute to efflorescence.  Therefore, the occasion of efflorescence might be anticipated.  The producers of Architectural Units in the Carolinas use specific care to select aggregates and other ingredients that will not contribute to the development of efflorescence.  The producers can include an integral water repellent admixture in Architectural Units; however, even with these safeguards efflorescence may occur under wet weather conditions on unprotected walls. 

Because Architectural Concrete Masonry Units become the exterior and interior facade of the building there are two additional cautions that should be observed.

These cautions are: 

Keep walls clean: 
Because the finished color of the wall is very important, keeping the wall clean, as the work progresses, will result in a better project and save a lot of cleanup.  We strongly advise that the cleaning process be sampled on a sample panel before final clean up, for the architect's approval. 

Water repellency: 
There are compounds that seal and reduce water penetration, and/or make the wall more water resistant; in the manufacture of the Architectural Block, which helps resist water penetration.  However, it must be understood that this does not produce a “waterproof” block.  Block subjected to hydrostatic pressure requires special consideration. 

Mortar: 
A colored mortar enhances visual appeal and is recommended when used with colored Architectural Concrete Masonry Units.  Coloring material may be added on the jobsite as an add a bag system.

Architectural Concrete Masonry Walls require a high level of performance.  To increase this performance, consideration shall be given to: 

Mortar joints: 
Mortar joints in most Concrete Masonry walls represent about 7% to 10% of the wall area.  Care must be exercised to achieve a joint that functions properly.  It is recommended that a water repellent admixture be added to the mortar at the jobsite.  This water repellent admixture should be compatible with Concrete Masonry Units.  Care must also be exercised in the tooling of the joints.  A concave or “V” groove joint is considered the desired joint for weather tightness.  Other joints such as ¼ “ rake joints are common but care should be taken to sweep the joint afterwards to a tight texture.  A non-staining tool should be used for the tooling of Architectural joints. 

Product tolerances: 
The tolerances are detailed in the Architectural Concrete Masonry Specification. 

Sample panel: 
A 4 ft. tall by 6 ft. wide panel should be constructed on the jobsite for viewing by the owner or architect and is required to be a representation of the material specified and workmanship.  It is further recommended that this panel remain on the jobsite until the masonry work has been completed and accepted by the owner and/or architect. 

Suggested design details: 
Architectural Design details are located on Pages 10-22 of this Section.  These Construction Details include the flashing of a single wythe wall and other designs that may be helpful in the detailing of Architectural Concrete Masonry Walls.   Please review before incorporating into your documents.

Jobsite Recommendations 

The mason: 
Jobsite co-ordination is important on any project.  The mason contractor will place the entire order and co-ordinate the delivery of special shapes as needed.   

Stocking the job: 
The General Contractor for unloading and staging the CMU’s should provide adequate space on the jobsite.  The mason should stock the job blending the units from three or more cubes.  CMU’s delivered to the jobsite should be single stacked.  CMU’s may have pallet covers applied on the jobsite as covering units may reduce the amount of dirt and other adulterants that the units might be exposed to.   

Laying Architectural Block: 
The mason should take care not to place into the wall any block exhibiting cracks through the outside face shell in any climate area subject to wind driven rain.   

Cleaning: 
The mason should maintain a clean wall.  Cleaning should be done daily.  Additionally, the mason should clean the Architectural Block walls with a solution of mild detergent prior to the application of any water repellent sealer.   

Surface applied sealer: 
If an integral water repellent system is not used, it is recommended that a sealer be applied to protect the completed wall assembly.  This process provides an additional safety feature to your project protecting the wall(s) from the elements.  Your Concrete Masonry Manufacturer can recommend specific sealers that have been found to perform in acceptable fashion.

Clear Sealer:  Architectural CMU’s should have a clear coating of a non-yellowing hydrophobic acryloid base product, or a suitable siloxane compound applied to protect the completed wall assembly.

Guideline Specification 

Architectural Block 
Because Architectural Block is normally used differently and is expected to perform differently than the normal gray block, it is expected that a more stringent “guideline specification” would be appropriate to the requirements of this enhanced building material.  It is in this spirit that the following three pages are submitted as a guideline specification appropriate to Architectural Block.

Carolinas Concrete Masonry Association 
Per ASTM C-90 – Modified for Architectural Concrete Masonry Units in the Carolinas 
This guideline specification was developed by the Florida Concrete and Products Association and modified by CCMA as a recommended standard for Architectural Concrete Masonry Units in the Carolinas. 

1. Scope 
1.1  This specification covers hollow and solid Architectural masonry units.  There are three classes of Architectural Unit (1) normal weight, (2) medium weight and (3) lightweight. 
1.2  Concrete masonry units covered by this specification are made from lightweight or normal weight aggregates or a combination of both. 

2. Reference Documents
2.1         ASTM Standards 
C33        Specification for Concrete Aggregates 
C90        Specification for Load-Bearing CMU’s  
C140      Sampling and Testing Concrete Masonry Units 
C150      Specification for Portland Cement 
C270      Specification for Mortar for Unit Masonry 
C331      Specification for Lightweight Aggregates for Concrete Masonry Units 
E514-90  Test Method for Water Penetration and Leakage Through Masonry 
C595      Specification for Blended Hydraulic Cements  
C618      Specification for Fly Ash and Raw or Calcined Natural Pozzolan for use as a mineral
              admixture in Portland Cement Concrete 
C989      Specification for Ground Blast Furnace Slag for use in Portland Cement Concrete

3. Classification 
3.1  Types – There is one type of Architectural Concrete Masonry Unit.  It is described as exhibiting higher strength, greater density, lower permeability, and greater ability to resist efflorescence than regular concrete masonry units. 
3.2   All architectural concrete masonry units covered by this specification will be manufactured to non moisture controlled criteria having a possible moisture content at time of use…exceeding 40% of total absorption (average of three units) thereby requiring the use of control joints as shown in Section III of this manual. 
3.3   Block submitted for approval shall meet or exceed the requirements of ASTM C 90, Type II, for Hollow or Solid Load Bearing CMU. 

4. Materials 
4.1   Cementitious Materials – Materials shall conform to the following applicable specifications: 
4.1.1 Portland Cement – ASTM C-150 
4.1.2 Blended Cements – ASTM C-595 
4.1.3 Pozzolans – ASTM C-618 
4.1.4 Blast Furnace Slag Cement – ASTM C-989 

4.2 Aggregates – Aggregates shall conform to the following specifications, except that grading requirements shall not necessarily apply: 
4.2.1 Normal Weight Aggregates – ASTM C-33 
4.2.2 Lightweight Aggregates – ASTM C-331 

4.3 Integral Water Repellent Admixture  
4.3.1 All Units shall be manufactured with an integral water repellent admixture, applied at the dosage recommended by the admixture manufacturer.  The mortar shall have the recommended dosage to complete the system. 
4.3.2 The integral water repellent admixture shall be certified, by the admixture manufacturer, with the wall showing no visible water when tested in accordance with E 514-74.  (the test is a controlled environment procedure) 
4.4 Other Constituents – Air entraining agents, coloring pigments, integral water repellents, finely ground silica, and other constituents shall be previously established as suitable for use in concrete masonry and shall confirm to applicable ASTM Standards or, shall be shown by test or experience to be not detrimental to the durability of the concrete masonry units or any material customarily used in masonry construction. 

5. Physical Requirements   
5.1 CMU’s – After 28 days from the time of manufacture the units shall conform to the physical requirements prescribed in Table 3. 
5.2 All units shall have a minimum age of 7 days prior to delivery to the jobsite. 
5.3 Face Shell (FST) and web (WT) thickness for hollow units shall conform to the requirements listed in Table 2:

TABLE 2 Minimum Thickness of Face Shells and Webs

A  Average of measurements on 3 units taken at the thinnest point, when measured as described in C140.  When this Standard is used for split face units, a maximum of  10 percent of a split face shell area may have thickness less than those shown, but not less than ¾ inch. 

B  Sum of the measured thickness of all webs in the unit, multiplied by 12 and divided by the length of the unit.

5.4 Solid Units: 
5.4.1 The net cross-sectional area of solid units in every plane parallel to the bearing surface shall be no less than 75% of the gross cross-sectional area measured in the same plan. 
5.5 End Flanges: 
5.5.1 For units having end flanges the thickness of each flange shall not be less than minimum face shell thickness.   

6. Permissible Variations in Dimensions
6.1 Overall dimensions for width, height and length of a smooth surface shall not differ by more than = 1/8” from the specified standard dimension. 
6.2 Variations in the initiating point of the split – on top, bottom, or side  -- shall not vary more than = 1/8” 
6.3 The theoretical plane established by the split surface shall not vary more than = ¾” 
6.4 The length of cmu’s that are fluted or scored shall not vary more than = 1/16” 

7. Finish and Appearance 
7.1 All units shall be sound and free of cracks or other defects that would interfere with the proper placing of the unit or would significantly impair the strength or permanence of the construction.  Minor cracks incidental to the usual method of manufacture, or minor chipping resulting from customary methods of handling in shipment and delivery are not grounds for rejection. 

7.2 Chips & Cracks –Five percent of a shipment may contain slight cracks or small chips, no larger than 1 inch in any dimension.  Units used in exposed wall construction, the face or faces that are to be exposed shall not show objectionable imperfections when viewed from a distance of no less than 20 ft. under diffused lighting. 

7.3 Color & Texture – The color and texture shall be specified by the purchaser.  The finished surfaces that will be exposed shall conform to an approved sample consisting of no less than two units of each color.  

7.4 Test Panel – A test panel shall be constructed at contractor’s expense.  The panel is to be no less than 4” high by 6” long and shall be viewed for acceptance at a distance of no less than 20 feet under diffused light.  The tooling of mortar, general quality, texture, and color of block shall be as required for the project and by the project documents.  The consistency of color cannot be reliably assured from test panel viewing as too few block and mortar batches are involved.  Block of each size, style or type may be impractical to construct into a test panel.

8. Other Requirements 
8.1 Acoustical Rating:  When special acoustical properties of cmu are required they shall be specified. 

8.2 Admixture: Admixture shall be compatible with CMU’s and mortar. 

8.3 Fire Rating: When a specific fire rating is required it shall be specified by the architect and certificate supplied by the cmu producer. 
This certification will show the fire rating based on the equivalent thickness and type of aggregate. 

8.4 Mortar:  A type of mortar shall be used in accordance with the set standard (ASTM C 270) for the wall structure and the recommendations of the Structural Engineer. 

8.5 R Value: When energy properties of the cmu and/or wall system are specified, the required density of the cmu and insulation material shall be specified by the architect and certificate supplied by the cmu producer. 

8.6 Strength: When higher strength cmu’s are required; the strength shall be specified by the Architect/Engineer and certified by the manufacturer. 

8.7 Weight: When a specific weight or density is specified the producer of the cmu shall furnish a recent certification complying with the required weight. 
Integral Water Repellent 

9. Sampling and Testing 
9.1 The purchaser or authorized representative shall be accorded proper facilities to inspect and sample the cmu’s at the place of manufacture from the lots ready for delivery. 
9.2 Sample and test units in accordance with ASTM Method C-140.

TABLE 3  Strength and Absorption Requirements

a. Higher compressive strength may be specified when required by design.  Consult with local suppliers to determine availability of units of higher compressive strength. 
b. To prevent water penetration, proper detailing, construction, flashing and draining should be provided.

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